Quality Control & Assurance

A.V. Forging has a fully integrated Quality Assurance System with in-house standards room and a metallurgical Laboratory. The laboratory is well equipped and is able to satisfy the most demanding customer specifications.

Quality Control

Our comprehensive 7 - stage Quality Control process ensures a High Quality Forging every time.

Stage 1: Material Check
- Raw Material Inspection
- Visual Inspection
- Chemical Analysis Check
Stage 2: Cutting
- Weight Measurement
- Cut Surface Check
- Marking for Identification
Stage 3: Heating
- Temperature Check
Stage 4: Forging & Normalizing
- Visual Check
- Temperature Check
- Dimensional Check
- Weight Measurement
Stage 5: Heat Treatment
- Visual Check
- Temperature Check
- Soaking Time
- Cooling Time
- Hardness Check
Stage 6: Machining
- Visual Check
- Dimensional Check
Stage 7: Final Inspection
- Dye Penetrant Testing
- Magnetic Particle Testing
- Ultrasonic Testing
- Tensile Testing
- Impact Testing
- Microscopic Testing
- Marking Check
- Dimensional Check
- Weight Measurement
- Packing Inspection

Quality and Standards

We have strong quality orientation. The procedure manual forms basis of our structured procedures and documentations for ensuring quality checks and controls at various points.

Quality Policy

To achieve total customer satisfaction, we are continuously improving in our products & services, and keeping pace with the latest market trends & technology.

Our approach towards quality is based on sound lean principles, focused on the customer requirements. We believe that good quality is the natural product of a stable process and hence improving process capability is the key to improving quality which in turn results in customer satisfaction and strong financial strength. Quality should be addressed at the source. We follow the principle of accept zero defects, produce zero defects and pass on zero defects. Our quality philosophy extends to our principle of kaizen (continuous improvement), which implies continuously reducing tolerance bands for products and processes to eliminate or reduce variations.

Quality Commitment

We at A.V. FORGING are committed to build quality into the process with continuous improvement in man; machine, material and methods. We strive to provide products & services having zero defects and to achieve total customer satisfaction and delight.

Quality Objectives

To build our reputation for quality, reliability, responsiveness and innovation.
To exceed the expectations of our customers, suppliers and our employees.
To forge strategic partnerships with customers & suppliers for mutual competitive advantage.